Starter kit for high-speed lighting synchronous image acquisition

series

High-speed lighting synchronous image acquisition system

Optimal starter kit for high-speed lighting synchronous image acquisition system

 

It enables easy evaluation of the image composition algorithms represented by the illuminance difference stereo and multiple imaging synchronized with illumination direction switching.

It is effective for cases that are difficult using regular imaging, such as character inspection for shiny objects of metals and resins, marking and dents inspections of castings and patterned surfaces, and fine scratch detection. We offer an all-in-one solution of hardware, software, and algorithms including [split lighting], [controller], [I/O cable], [sample program], etc.

High-speed synchronous

HS_imaging


Imaging by multi-division illumination

High-speed synchronous imaging Product Description 01  

The following effects can be confirmed by illuminating light from different directions on the target object with the high-speed lighting synchronous image acquisition Starter kit.

– Halation removal
– Emphasis of defects

 

Imaging tests can be easily performed by combining our split lighting, high-performance controller, and control software.

Easy configuration via sample application

Using the image synthesis sample program, when the above 8 images are generated as a composite image,

 

High-speed synchronous imaging Product Description 02

 

 image processing can be performed with the best composite image for the desired inspection content by combining the 8 captured images, images such as [Average brightness image] [Halation removal image] [Regular reflectance image] [Surface curvature image] [Albedo image] [Surface height image], etc.

Split lighting

Lighting Type Series Channel Number Light Color
Multi-position Ring Light IMAR-D_-8ch series 8CH whiteredblue
Low Angle Direct Ring Light IDR-LA-8ch series 8CH whiteredblue
Horizontal Opposed Ring Light IDRA-T-8ch series 8CH whiteredblue
Bar Light IDBA-Q series 4CH whiteredbluegreen
Dome Light with 16ch-division IDD-CB series 16CH white

It is an example of the illumination that can be divided into 4ch, 8ch, and 16ch.

In addition, we have an abundance of multi-split lighting products, and customization is also possible.

Please contact our sales representative for details.

We will assist you in selecting the most suitable lighting.

  

 

Controller

Output Control Method Series Maximum number of channels
PWM IDGC-HS series 8CH
PWM IDMU series 8CH
OverDrive IJS series 8CH

 It is a controller that supports high-speed lighting synchronous image acquisition.

Camera I/O Cable

Series Compatible Camera Series Compatible Controller
IC-MIL-BA-26 BASLER ace series IDGC-HS series
IC-MIL-BA-20 BASLER ace series IJS series
IC-MIL-BA2-26 BASLER ace2 series IDGC-HS series
IC-MIL-BA2-20 BASLER ace2 series IJS series

 It is the I/O cable for the camera with the trigger output function used for high-speed lighting synchronous image acquisition.

Extension cables for split lighting

Series Connection number of channels Remarks
I-CB-F 4ch Extension cables for 12V DC
I-CB-F_-24 4ch Extension cables for 24V DC
I-CB-F_R-C02 4ch Extension robot cable for 12V DC
I-CB-F_R-24-C02 4ch Extension robot cable for 24V DC

 It is an extension cable for split lighting.
 Robot cables have excellent flex resistance and torsion resistance, and are used for mechanical parts with moving parts.

Image Synthesis Sample Program

 Please contact our sales representative regarding the provision of image synthesis sample programs used for high-speed lighting synchronous image acquisition.

  

 

Imaging example: Marking inspection on metal objects

High-speed synchronous imaging Product Description 03   High-speed synchronous imaging Product Description 04

Object: Marking detection on metal plates

High-speed synchronous imaging Product Description 05

– The reflection of the metal itself can be suppressed in the average image, whereas the roughness of the surface remains, and it becomes an image that is difficult to distinguish from the engraving.

– Defects visible by light from a specific direction, such as scratches, are emphasized in canonical reflectance images, whereas the roughness of the surface is also emphasized, making it difficult to distinguish from the engraved mark.

– The height image (filter processing) suppresses defects that were vaguely visible such as surface roughness, and images where the marking is clearly visible can be captured.

 

Imaging example: Detection of missing tablets

High-speed synchronous imaging Product Description 06   High-speed synchronous imaging Product Description 07

Object: Tablet with mottled surface

High-speed synchronous imaging Product Description 08

– The mottled pattern is clearly visible in the average image, and it can be confirmed when there is a contamination on the material, whereas the defect state of the surface becomes an image that is difficult to judge.

– With height image, the image better emphasizes more defects that are difficult to judge from individual images of split lighting, such as bruises on the tablet surface.

 

Imaging example: Cup container (Cutting line on transparent container, printing on the back side)

High-speed synchronous imaging Product Description 09   High-speed synchronous imaging Product Description 10

Cup container: Upper transparent cutting line over the container, Printing over the back side film

High-speed synchronous imaging Product Description 11

– It is easy to recognize uneven processing such as plastic and straw beak on the transparent container on the top, engravings such as 238, printing on the film on the back side, etc., in the average image.

– It is easy to recognize the cutting process applied to the transparent container at the top in the surface curvature image (filter processing).